SEARCH WHAT YOU WANT

Skid-Mounted Continuous Carbonization Furnace

The Skid-Mounted Continuous Carbonization Furnace is an advanced biomass carbonization system designed for efficient and continuous production of charcoal and biochar. The entire equipment is integrated into a compact skid-mounted structure, making transportation, installation, and operation more convenient for industrial users. It is widely used for processing biomass materials such as wood chips, sawdust, coconut shells, rice husks, bamboo, palm shells, and agricultural waste.

The furnace adopts a continuous feeding and discharging design, allowing stable 24-hour operation with high production efficiency. During the carbonization process, combustible gases, tar, and smoke generated under high temperature are collected and recycled into the external combustion chamber as heating fuel, significantly reducing fuel consumption and improving thermal efficiency. The advanced gas purification and cooling system helps ensure cleaner emissions and stable product quality.

Compared with traditional carbonization equipment, the skid-mounted continuous carbonization furnace offers faster installation, lower labor costs, energy-saving performance, and easier maintenance. Its optimized anti-blocking structure effectively prevents tar blockage problems and supports long-term continuous operation. The final charcoal or biochar products feature high carbon content, uniform quality, and wide applications in fuel, agriculture, metallurgy, and environmental protection industries.

Industrial continuous carbonization furnace integrated into a skid-mounted structure for efficient operation

Skid-Mounted Continuous Carbonization Furnace Working Process

The Skid-Mounted Continuous Carbonization Furnace works through a continuous high-temperature pyrolysis process that converts biomass materials into charcoal or biochar in an oxygen-limited environment. Raw materials such as wood chips, sawdust, rice husks, coconut shells, bamboo, or agricultural waste are first fed into the furnace through an automatic feeding system.

Inside the carbonization chamber, the materials are gradually heated by indirect or external heating. As the temperature rises, moisture is removed first, followed by the decomposition of volatile components in the biomass. During this pyrolysis process, combustible gases, smoke, and tar are generated. These by-products are collected through a gas recovery system and transported to the external combustion chamber, where they are burned again as a secondary heat source for the furnace. This recycling design greatly reduces fuel consumption and improves thermal efficiency.

The furnace operates continuously, allowing raw materials to enter from one side while finished charcoal or biochar is discharged from the other side without interrupting production. A cooling system then lowers the temperature of the final product before packaging or storage, preventing spontaneous combustion.

The skid-mounted integrated structure combines the carbonization system, combustion chamber, cooling system, and control system into one compact unit, making installation, transportation, and operation more convenient. The optimized internal design also helps prevent tar blockage problems and supports stable long-term continuous operation.

Skid-Mounted Continuous Carbonization Furnace Video

Industrial Skid-Mounted Carbonization Furnace

Skid-Mounted Continuous Carbonization Furnace Technical Parameters

ModelXY0.9- 8mXY1.1-8mXY1.1-10mXY1.3-10m
Cylinder Wall Thickness12 mm12 mm12 mm12 mm
Cylinder Material310S Stainless Steel310S Stainless Steel310S Stainless Steel310S Stainless Steel
Carbonization Time20–40 min20–40 min20–40 min20–40 min
Carbonization Temperature700–900°C700–900°C700–900°C700–900°C
Combustible Gas Temperature400–550°C400–550°C400–550°C400–550°C
Riding Ring MaterialForged No.35 SteelForged No.35 SteelForged No.35 SteelForged No.35 Steel
Support Roller MaterialHeat-treated No.45 SteelHeat-treated No.45 SteelHeat-treated No.45 SteelHeat-treated No.45 Steel
Sprocket MaterialQuenched No.45 SteelQuenched No.45 SteelQuenched No.45 SteelQuenched No.45 Steel
Reducer TypeHelical Gear Hard Tooth Surface ReducerHelical Gear Hard Tooth Surface ReducerHelical Gear Hard Tooth Surface ReducerHelical Gear Hard Tooth Surface Reducer
Motor Power4 kW (Variable Frequency)5.5 kW (Variable Frequency)5.5 kW (Variable Frequency)7.5 kW (Variable Frequency)
Feed Inlet SealGraphite Packing SealGraphite Packing SealGraphite Packing SealGraphite Packing Seal
Discharge Hood SealTriple-layer Flexible SealTriple-layer Flexible SealTriple-layer Flexible SealTriple-layer Flexible Seal
Discharge Hood Insulation10 cm Ceramic Fiber Blanket + 0.5 cm Fiber Castable Lining10 cm Ceramic Fiber Blanket + 0.5 cm Fiber Castable Lining10 cm Ceramic Fiber Blanket + 0.5 cm Fiber Castable Lining10 cm Ceramic Fiber Blanket + 0.5 cm Fiber Castable Lining