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Mobile Biochar kiln(images 1)

Mobile Biochar Kiln

The Mobile Biochar Kiln is a compact and transportable biomass carbonization system designed for converting agricultural and forestry waste into high-quality biochar directly at the source. Compared with traditional stationary equipment, a mobile biochar kiln can be easily transported to farms, forests, plantations, and biomass processing sites, significantly reducing raw material transportation costs.

XUYE Machinery specializes in the design and manufacturing of advanced mobile biochar furnace solutions for customers worldwide. Our equipment is suitable for small-scale biochar production, carbon sequestration projects, and biomass waste recycling.

Mobile Biochar kiln(images 2)

How The Mobile Biochar Kiln Works

The mobile biochar kiln converts biomass waste into stable biochar through a controlled carbonization process. First, prepared materials such as wood chips, crop residues, coconut shells, bamboo, or forestry waste are fed into the kiln. Inside the system, the biomass is heated in a low-oxygen environment, allowing volatile gases and moisture to be released while the carbon structure is retained.

As the temperature rises, the biomass goes through drying, pyrolysis, and carbonization stages. The generated syngas can be recycled as part of the heat source, helping reduce external fuel consumption and improve energy efficiency. After carbonization, the hot biochar is cooled safely before being discharged and collected for use in soil improvement, carbon storage, composting, or other value-added applications.

With its mobile design, the kiln can be deployed close to the biomass source, reducing transportation costs and making on-site biochar production easier for farms, forestry projects, and distributed waste recycling operations.

Mobile Biochar kiln(images 3)

Applications of Mobile Biochar Kiln

A mobile biochar kiln is widely used in agriculture, forestry, waste recycling, and carbon reduction projects. It can process biomass materials such as wood chips, crop residues, coconut shells, bamboo, rice husk, and forestry waste directly at the source, reducing transportation costs and turning organic waste into valuable biochar.

The produced biochar can be applied as a soil amendment to improve soil structure, water retention, and nutrient efficiency. It is also used in composting, livestock bedding, odor control, wastewater treatment, and long-term carbon storage. For farms, plantations, forestry operations, and distributed biomass projects, a mobile biochar kiln provides a flexible solution for on-site waste treatment, resource recovery, and sustainable biochar production.

Mobile Biochar kiln(images 4)

Mobile Biochar Kiln Technical Specifications

ModelXY0.9- 8mXY1.1-8mXY1.1-10mXY1.3-10m
Cylinder Wall Thickness12 mm12 mm12 mm12 mm
Cylinder Material310S Stainless Steel310S Stainless Steel310S Stainless Steel310S Stainless Steel
Carbonization Time20–40 min20–40 min20–40 min20–40 min
Carbonization Temperature700–900°C700–900°C700–900°C700–900°C
Combustible Gas Temperature400–550°C400–550°C400–550°C400–550°C
Riding Ring MaterialForged No.35 SteelForged No.35 SteelForged No.35 SteelForged No.35 Steel
Support Roller MaterialHeat-treated No.45 SteelHeat-treated No.45 SteelHeat-treated No.45 SteelHeat-treated No.45 Steel
Sprocket MaterialQuenched No.45 SteelQuenched No.45 SteelQuenched No.45 SteelQuenched No.45 Steel
Reducer TypeHelical Gear Hard Tooth Surface ReducerHelical Gear Hard Tooth Surface ReducerHelical Gear Hard Tooth Surface ReducerHelical Gear Hard Tooth Surface Reducer
Motor Power4 kW (Variable Frequency)5.5 kW (Variable Frequency)5.5 kW (Variable Frequency)7.5 kW (Variable Frequency)
Feed Inlet SealGraphite Packing SealGraphite Packing SealGraphite Packing SealGraphite Packing Seal
Discharge Hood SealTriple-layer Flexible SealTriple-layer Flexible SealTriple-layer Flexible SealTriple-layer Flexible Seal
Discharge Hood Insulation10 cm Ceramic Fiber Blanket + 0.5 cm Fiber Castable Lining10 cm Ceramic Fiber Blanket + 0.5 cm Fiber Castable Lining10 cm Ceramic Fiber Blanket + 0.5 cm Fiber Castable Lining10 cm Ceramic Fiber Blanket + 0.5 cm Fiber Castable Lining

Mobile Biochar Kiln Video

mobile biochar kiln

Continuous biochar furnace for converting biomass waste into high-quality biochar efficiently.

FAQ

Frequently asked questions

Here are answers to some frequently asked questions about skid-mounted carbonization furnaces. If you have any other questions, please feel free to contact our customer service team directly, and we will be happy to provide you with a detailed explanation.

What information should I provide when sending an RFQ for a biochar furnace?

Please share your feedstock type, moisture content, target capacity, operating hours, project location, and expected biochar quality. If available, include particle size, utility conditions, and local emission requirements so we can prepare a more accurate proposal.

What feedstocks can the biochar furnace process?

Our biochar furnace can be configured for a wide range of biomass materials, including wood chips, sawdust, rice husk, coconut shell, straw, bamboo, and other agricultural or forestry residues. The final design depends on feedstock size, moisture, and ash content.

How is furnace capacity determined?

Capacity is selected based on feedstock condition, target output, and operating mode. When submitting an RFQ, buyers are encouraged to specify required throughput in tons per hour or tons per day, along with moisture basis, to ensure correct equipment sizing.

Can the furnace be customized for different biochar applications?

Yes. The system can be tailored for different end-use goals such as soil amendment, carbon sequestration, fuel applications, or industrial carbon products. Pyrolysis temperature, residence time, and process configuration can be adjusted accordingly.

What control system is included?

The furnace is typically supplied with a PLC-based control system with HMI for temperature control, process monitoring, alarms, and safety interlocks. Remote monitoring and additional automation functions can also be offered based on project requirements.