{"id":7084,"date":"2025-07-07T17:56:03","date_gmt":"2025-07-07T09:56:03","guid":{"rendered":"https:\/\/www.xuyemachine.com\/?p=7084"},"modified":"2025-08-26T15:19:02","modified_gmt":"2025-08-26T07:19:02","slug":"efb-biochar-making-machine","status":"publish","type":"post","link":"https:\/\/www.xuyemachine.com\/ru\/efb-biochar-making-machine.html","title":{"rendered":"EFB biochar making machine"},"content":{"rendered":"
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Oil Palm Empty Fruit Bunch (EFB) biochar making machine<\/h1>\n\n\n\n
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Empty Fruit Bunch (EFB) is one of the main wastes in the palm oil production process. Traditional treatment methods (such as incineration or landfill) not only pollute the environment, but also waste resources. However, through pyrolysis equipment<\/strong> and biochar carbonization furnace<\/strong>, EFB can be converted into high-value-added biochar for soil improvement, carbon sequestration and energy production.<\/p>\n\n\n\n

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Continuous Carbonization Furnace for Processing Oil Palm Empty Fruit Bunches (EFB)<\/h2>\n\n\n\n

The continuous carbonization furnace<\/strong> is an efficient pyrolysis equipment designed for agricultural waste such as empty fruit bunches (EFB) <\/strong>of oil palm, which can realize the industrial production process of automatic feeding, continuous carbonization and efficient charcoal production. It can convert EFB into high-value-added biochar, while recovering combustible gas and bio-oil to achieve resource recycling.<\/p>\n\n\n\n

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The palm oil industry is one of the most important agricultural economic industries in the world, but a large amount of palm oil mill waste (POMW) is generated during the processing of palm fruit (FFB, Fresh Fruit Bunch). If these wastes are not handled properly, they will cause environmental pollution, but if they are used reasonably, they can be converted into high value-added products such as biochar, bioenergy, organic fertilizer, etc.
The wastes generated during palm oil processing mainly include the following:<\/p>\n<\/div>\n<\/div>\n\n\n\n

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(1) Empty Fruit Bunch (EFB)<\/h2>\n\n\n\n

Source: Fibrous fruit bunches remaining after threshing of palm fruit.<\/p>\n\n\n\n

Features:<\/p>\n\n\n\n

High cellulose, hemicellulose and lignin content (suitable for pyrolysis to produce biochar).<\/p>\n\n\n\n

Moisture content is about 50%-65%, and needs to be dried before use.<\/p>\n\n\n\n

Yield: About 0.2-0.3 tons of EFB are produced for every ton of palm fruit processed.<\/p>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n

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(2) Palm Kernel Shell (PKS)<\/h2>\n\n\n\n

Source: The hard shell left after the palm kernel is crushed.<\/p>\n\n\n\n

Features:<\/p>\n\n\n\n

High carbon content (high calorific value, about 16-19 MJ\/kg), suitable for combustion or gasification power generation.<\/p>\n\n\n\n

Low ash content, less residue after combustion.<\/p>\n\n\n\n

Yield: About 0.05-0.1 tons of PKS are produced per ton of palm fruit.<\/p>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n

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(3) Palm Press Fiber (PPF)<\/h2>\n\n\n\n

Source: Residual fiber after oil extraction from palm pulp.<\/p>\n\n\n\n

Features:<\/p>\n\n\n\n

Oil residue (5%-10%), which can be further extracted or burned for energy.<\/p>\n\n\n\n

Can also be used for compost or animal feed (defatting required).<\/p>\n\n\n\n

Yield: Each ton of palm fruit produces about 0.12-0.15 tons of PPF.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n

Significance of Pyrolysis of Palm Waste into Biochar<\/h2>\n\n\n\n
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Palm processing waste pyrolysis biochar has the triple benefits of environmental restoration, agricultural value-added and carbon emission reduction, and is particularly suitable for Southeast Asia, where the palm oil industry is intensive. In the future, its economic feasibility can be further improved by optimizing the pyrolysis process and developing slow-release fertilizer carriers.<\/p>\n\n\n\n

Palm processing waste pyrolysis biochar has the triple benefits of environmental restoration, agricultural value-added and carbon emission reduction, and is particularly suitable for Southeast Asia, where the palm oil industry is intensive. In the future, its economic feasibility can be further improved by optimizing the pyrolysis process and developing slow-release fertilizer carriers.<\/p>\n<\/div>\n<\/div>\n\n\n

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Biochar making machine technical parameter\uff1a<\/h2>\n\n\n\n
Model<\/td>XY-800<\/td>XY-1000<\/td>XY-1200<\/td>XY-1500<\/td>XY-1800<\/td>XY-2000<\/td><\/tr>
Number of cylinder layers<\/td>Single <\/td>Single <\/td>Double<\/td>Double<\/td>Double<\/td>Double<\/td><\/tr>
Cylinder diameter<\/td>800mm<\/td>1000mm<\/td>1200\/700mm<\/td>1500\/900mm<\/td>1800\/1200mm<\/td>2000\/1500mm<\/td><\/tr>
\u0412\u043c\u0435\u0441\u0442\u0438\u043c\u043e\u0441\u0442\u044c<\/td>
200-300kg\/h
<\/td>		300-400kg\/h<\/td>450-600kg\/h<\/td>600-800kg\/h<\/td>800-1000kg\/h<\/td>1000-1200kg\/h<\/td><\/tr>
Cylinder material<\/td>309S\/310S\/316L<\/td>309S\/310S\/316L<\/td>309S\/310S\/316L<\/td>309S\/310S\/316L<\/td>309S\/310S\/316L<\/td>309S\/310S\/316L<\/td><\/tr>
Temerature<\/td>500-800\u00baC<\/td>500-800\u00baC<\/td>500-800\u00baC<\/td>500-800\u00baC<\/td>500-800\u00baC<\/td>500-800\u00baC<\/td><\/tr>
Carbonization time<\/td>20-60min<\/td>20-60min<\/td>20-60min<\/td>20-60min<\/td>20-60min<\/td>20-60min<\/td><\/tr>
Raw material particle size<\/td>\u22644cm<\/td>\u22644cm<\/td>\u22644cm<\/td>\u22644cm<\/td>\u22644cm<\/td>\u22644cm<\/td><\/tr>
Heating method<\/td>indirect heating<\/td>indirect heating<\/td>indirect heating<\/td>indirect heating<\/td>indirect heating<\/td>indirect heating<\/td><\/tr>
Operation mode<\/td>continuously working<\/td>continuously working<\/td>continuously working<\/td>continuously working<\/td>continuously working<\/td>continuously working<\/td><\/tr>
Control method<\/td>PLC control<\/td>PLC control<\/td>PLC control<\/td>PLC control<\/td>PLC control<\/td>PLC control<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Overview of Palm Kernel Shell biochar making machine Production Process<\/h2>\n\n\n\n

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